MiniBOOSTER Hydraulic Intensifier HC4-1.5-B-W

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Product Description

The HC4 – 1.5 – B – W is a compact stainless steel 316L miniBOOSTER unit, weighing just 4.5 kg/9.9 lbs yet capable of delivering up to 7.0 l/min outlet flow. Ideal for applications requiring higher volumes of high-pressure fluid. It raises supplied pressure, compensating for media consumption, and allows outlet pressure adjustment by varying supplied pressure, relative to its flow capacity.

Additional information

Product Specifications

  • HC4W versions: 11 different intensification factors
  • PIN: 20-207 bar
  • PH: 800 bar maximum
  • PRETURN: As low as possible (return pressure to tank)
  • POUTLET: PH = (PIN – PRETURN) x intensification factor
  • Mounting: Inline tube
  • Weight: 4.5 kg/9.9 Lbs

Model Versions:

  • A model = no dump valve
  • B model = with dump valve
  • G model = direct proportionally controlled

Material certificate 3.1 on request

Flow Rate

Intensification Factor Max. Intensified Outlet Flow (l/min) Max. Inlet Flow (l/min)
1.3 16.3 40.0
1.5 14.1 40.0
1.8 11.8 40.0
2.1 10.1 40.0
2.6 8.1 40.0
2.8 7.6 40.0
3.2 6.5 40.0
4.3 5.0 40.0
5.1 4.1 40.0
6.3 3.4 40.0
9.8 2.2 40.0

Functions Desctiption

The system operates by directing water through CV to the IN port, flowing through KV1, KV2, and DV to high-pressure side H, maximizing booster flow. As pump pressure is reached, KV1, KV2, and DV close. OP then achieves end pressure, automatically stalling once reached. OP adjusts for pressure drops, maintaining end pressure.

Function Diagram

Function Diagram HC4-1.5-B-W

Dimensions

Function Diagram HC4-1.5-B-W

Connection Types

Connection IN / R H
1 3/8″ BSPP 1/2″ BSPP

Ordering an HC4W

Ordering examples of an HC4W:

with i = 4.3, DV incorporated with BSPP connections for media < 5 cSt (mm2/s) tested in water: HC4W – 4.3 – B – 1 with i = 4.3, DV incorporated with BSPP connections for media > 5 cSt (mm2/s) tested in oil: HC4W – 4.3 – B – 1S

Attention note!

The G-model is available in 2 variants, when ordering please specify accordingly:

  • Dynamic – low hysteresis: Ordering example of an HC4W with i = 4.3 RV incorporated and BSPP connections: HC4W – 4.3 – G – 1
  • Fail safe – high hysteresis: The RV valve opening ratio is to be determined on an individual basis. Contact our technical support. Ordering example of an HC4W with i = 4.3 RV with opening ratio x.x incorporated and BSPP connections: HC4W – 4.3 – G – x.x – 1

Model

  • HC4W

Intensification,i

  • Select factor
  • See flow rate table

Model Version.

  • Select type
  • A = without DV
  • B = with DV
  • G = with proportional valve

Connections.

  • Select thread
  • 1 = BSPP, media < 5 cSt
  • 1S = BSPP, media > 5 cSt

Dynamic seals.

  • Select seal type
  • See dynamic seal table

Max. Tightening Torque BSPP

IN / R H
3/8″ BSPP 1/2″ BSPP
with stainless steel washer 6.0 da/Nm 13.0 da/Nm