MiniBOOSTER Hydraulic Intensifier HC2P-2.0-G-1

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Product Description

The HC2P – 2.0 – G – 1 is a self-priming Booster pump supplying a pressure up to 800 bar. It is ideal for use in a variety of applications where no hydraulic system is available. The booster pump is a combination of a gear pump and the HC2 miniBOOSTER.  Like other miniBOOSTER models, the HC2P – 2.0 – G – 1 automatically compensates for consumption of oil to maintain the high pressure. Adjustment of the outlet pressure is carried out on the low-pressure side (gear pump). Relative to its flow capability, the HC2P is a compact unit weighing only 2.1 kg/ 4.6 lbs.

Additional information

Product specification

  • HC2P versions: 10 different intensification factors.
  • PIN: 0.4 bar vacuum to 2 bar in suction line.
  • PH: 800 bar maximum .
  • POUTLET: PH = (PIN – PRETURN) x intensification factor.
  • Mounting: Inline tube.
  • Rotation speed: Minimum 1,200 min-1 / maximum 3,000 Min-1.
  • Starting torque: Maximum starting torque 0.14 Nm.
  • Power consumption: 87 W.
  • Weight: 2.1 kg/ 4.6 lbs.

Model versions

  • A model = no dump valve.
  • G model = direct proportionally controlled.

Material certificate 2.0 on request

Flow Rates

Intensification Factor i Max.Intensified Outlet flow i/min Max. outlet pressure bar
1.2 0.12 60
1.5 0.10 75
2.0 0.08 100
2.8 0.06 140
3.2 0.25 160
4.0 0.20 200
5.0 0.16 250
6.6 0.13 330
9.0 0.09 450
13.0 0.6 650

Function description

The basic operation is illustrated in the function diagram. From the suction inlet oil is drawn into the gear set of the pump, where the pressure is increased to approx. 40 bar and fed to the IN port of the booster, where it flows freely through the check valves RV, KV1 and KV2 to the high-pressure side H. When end pressure is reached on the high-pressure side H, valves KV1 and KV2 will close. The end pressure will be achieved by the oscillating pump unit OP. If a pressure drop on the high-pressure side exists due to consumption or leakage, the OP valve will automatically operate to maintain the end pressure. When the pump is stopped, there will be no pressure on the IN-port and Pilot Supply 2, causing the RV to open allowing the fluid to return to the tank

Function diagram

Function-Diagram.- HC2P-2.0-G-1

Dimension

Dimension drawing HC2P-2.0-G-1

Connection Types

 

Connection H / S
1 1/4″ BSPP

 

Ordering an HC2P

Ordering example of an HC2P with i = 2.0, without DV incorporated and BSPP connections: HC2P – 2.0 – G – 1

Attention note!

  • Dynamic – low hysteresis: Ordering example of an HC2P with i = 2.0 RV incorporated and BSPP connections: HC2P – 2.0 – G – 1.
  • Fail safe – high hysteresis: The RV valve opening ratio is to be determined on individual basis. Contact our technical support.

Model

  • HC2P

Intensification,i

  • Select factor
  • See flow rate table

Model Version.

  • Select type
  • A = without DV
  • G = with proportional valve

Connections

  • Your selection
  • 1