MiniBOOSTER Hydraulic Intensifier HC2D-1.9-G-D

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Product Description

The HC2D – 1.9 – G – D is a compact, high-flow dual-acting unit, capable of delivering up to 8.8 l/min flow at high pressure. It automatically adjusts to maintain pressure while compensating for oil consumption. Oil flows through check valves and a directional valve to the high-pressure side, achieving maximum flow. When target pressure is reached, valves close and oscillating pump units maintain pressure, automatically adjusting for drops. The unit stalls when maximum pressure is achieved, ensuring efficient operation. With the option to change high-pressure connections, it offers versatility in various applications. Weighing just 3.5 kg./7.7 lbs, it combines power with portability. The entire pattern is a MiniBOOSTER design.

Additional information

Product specification

  • HC2D-D versions: 13 different intensification factors.
  • PIN: 20 – 207 bar.
  • PH: 800 bar maximum.
  • PRETURN: As low as possible (return pressure to tank).
  • POUTLET: PH = (PIN – PRETURN) x intensification factor.
  • Mounting: Flange, manifold system miniBOOSTER pattern.
  • Weight: 3.5 kg./7.7 lbs.

Model versions

  • A model = no dump valve.
  • B model = with dump valve.
  • G model = direct proportionally controlled.

Material certificate 1.9 on request

Flow Rates

Intensification Factor i Max.Intensified Outlet flow i/min Max. Inlet flow i/min
1.2 11.0 15.0
1.4 10.6 15.0
1.6 10.2 15.0
1.9 8.8 15.0
2.2 7.8 15.0
2.6 7.0 15.0
3.2 6.2 15.0
4.0 5.0 14.0
5.0 4.0 14.0
6.6 3.2 13.0
9.0 2.2 13.0
13.0 1.5 12.0
20.0 0.7 12.0

Function description

The basic operation is illustrated in the function diagram. Oil is fed through the directional valve CV to the IN port, flowing freely through the check valves 2x KV1, 2x KV2 and DV to the high-pressure side H. In this condition maximum flow trough the booster is achieved giving a fast-forward function. When pump pressure is reached on the high-pressure side H, valves KV1, KV2 and DV will close. The end pressure will be achieved by the oscillating pump units OP1 and OP2 by turns. The unit will automatically stall when end pressure on high-pressure side H is reached. If a pressure drop on the high-pressure side exists due to consumption or leakage, the OP1 and OP2 units will automatically operate to maintain the end pressure. It is possible to change the high-pressure connection H to the opposite end of the booster.

Function diagram

HC2D-1.9-G-D

Dimension

Dimension drawing HC2D-1.9-G-D

Ordering an HC2D-D

Ordering example of an HC2D-D with i = 1.9, DV incorporated: HC2D – 1.9 – G – D

Attention note!

The G-model is available in 2 variants, when ordering please specify accordingly:

  • Dynamic – low hysteresis: Ordering example of an HC2D-D with i = 1.9 RV incorporated: HC2D – 1.9 – G – D.
  • Fail safe – high hysteresis: The RV valve opening ratio is to be determined on individual basis. Contact our technical support.

Model

  • HC2D

Intensification,

  • Select factor
  • See flow rate table

Model Version.

  • Select type
  • A = without DV
  • B = with DV
  • G = with proportional valve

Connections

  • D