MiniBOOSTER Hydraulic Intensifier M-HC2D-010-2.6-FL55

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Product Description

The M-HC2D – 010 – 2.6 – FL55 In-line Intensifier System is designed to boost the hydraulic pressure from the pump to the workload. The system operates by solenoid activation. The operator is in full control of the system and can decide if a boosted pressure to the workload should be applied.

The system is dynamical by means of being able to provide flow at high pressure for intermittent use (< 10 min duty cycle).

Typical applications
Mobile attachments; motors – steering systems – cutters – crushers – shears, off highway equipment, injection molding machines and hydraulic presses. Applicable to machines with insufficient pump capacity to prevent machine stoppage when peak pressures occur.

Easy installation
M-HC-010 is provided with four mounting holes for through bolt installation. The four connection ports are placed logically in pairs and in line of each other on the HIC block. All surfaces are electroplated for good protection and fine surface finish.

Additional information

Product Specifications

Pressure on demand
Solenoid activated
High pressure – up to 700 bar (10,000 psi)
Max. inlet pressure = 207 bar (3,000 psi)
Fast fill – system flows up to 100 l/min
Extended service life
Robust design
Flexible design; several boosters/intensification factors

Functions

The system operates by solenoid activation. The operator is in full control of the system and can decide if a boosted pressure to the workload should be applied.
A relief valve is installed to control the maximum allowable pressure that the system can output, and allowing the booster to go for a higher end pressure producing flow at the decided pressure.

Function Diagram

Function Diagram M-HC2D-010-2.6-FL55

Dimension Drawing

Dimension Drawing M-HC2D-010-2.6-FL55

Connection Types

Connection	P / T / Z / H	M (P / H / 1), F1 / F2
M-HC2D-01_-1L100	1/2″ BSPP	1/4″ BSPP
M-HC3-01_-1L100	1/2″ BSPP	1/4″ BSPP
M-HC6D-01_-1L55	1/2″ BSPP	1/4″ BSPP
M-HC6D-01_-1L100	1/2″ BSPP	1/4″ BSPP
M-HC6D-01_-1L200	1 1/4″ BSPP	1/4″ BSPP
M-HC6D-01_-1L400	1 1/4″ BSPP	1/4″ BSPP

Flange Mounting

Flange Mounting M-HC2D-010-2.6-FL55

Ordering an M-HC-010

Ordering example of an M-HC-010 for 700 bar, connection flange with HC3 i = 2.6, static use:

M-HC3-010-FL55 mounted with HC3 – 2.6 – A – D

Guidance to calculate the intensification factor for dynamic or static use is at the bottom of this section.

Attention notes!

Valve pre-settings are required, please specify when ordering the intensifier system.

Selection of intensifier system

Ordering code	Connection	Bypass flow	Max. pressure	Weight
M-HC2D-010-FL55	Flange	55 l/min	700 bar	9.0 kg
M-HC3-010-FL55	Flange	55 l/min	700 bar	7.5 kg
M-HC6D-010-1L55	Tube	55 l/min	700 bar	32.0 kg
M-HC2D-010-FL100-PVG32	Flange	100 l/min	700 bar	9.0 kg
M-HC3-010-FL100-PVG32	Flange	100 l/min	700 bar	7.5 kg
M-HC6D-010-1K	Tube	100 l/min	500 bar	31.5 kg

Selection of intensification factor

HC2D-_._-A-D	HC3-_._-A-D	HC6D-_._-A-D
1.6	1.5	1.5
1.9	2.0	2.0
2.2	2.8	2.5
2.6	3.2	3.3
3.2	4.0	4.0
4.0	5.0	4.9
5.0	6.6	6.3
6.6	9.0	8.2
9.0

The intensification factor depends on available inlet and desired outlet pressure. To calculate the initial factor, use the following formular:

i = Desired high pressure / pump pressure

Desired pressure: 550 bar
Pump pressure: 207 bar
i = 550 / 207 = 2.7

For static use: Select an intensification factor higher or equal to the calculated value. In this example calculated i = 2.7, select factor i = 2.8 for an HC3 booster.

For dynamic use: Select an intensification factor 40% higher than the calculated value. In this example calculated i = 550 / 207 = 2.66 + 40% = 3.7, select factor i = 4.0 for an HC3 booster. The desired pressure of 550 bar is finally adjusted with the Relief Valve (6).

Max. tightening torque BSPP

	P / T / Z	H/Z
	1/2″ BSPP	1/2″ BSPP
with steel washer	13.0 da/Nm	13.0 da/Nm
with cutting edge	13.0 da/Nm	13.0 da/Nm

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MiniBOOSTER Hydraulic Intensifier M-HC2D-010-2.6-FL55