MiniBOOSTER Hydraulic Intensifier HC7W-4.0-G-FF

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Product Description

The HC7W – 4.0 – G- FF  is a compact stainless steel 316L miniBOOSTER capable of delivering pressures up to 2,000 bar, weighing 2.0 kg. It’s designed for flange mounting on both high and low-pressure sides, featuring a miniBOOSTER pattern. Ideal for thin (low viscosity) media, it’s versatile for use in applications like power packs. The HC7W-FF elevates supplied pressure to higher outlet levels, automatically compensating for oil consumption to maintain high pressure, with adjustment achieved by varying supplied pressure.

Additional information

Product Specifications

  • Versions: 10 different intensification factors
  • PIN: 20-207 bar
  • PH: 2,000 bar maximum for media > 5 cSt (mm2/s)
  • PH: 1,035 bar maximum for media < 5 cSt (mm2/s)
  • PRETURN: As low as possible (return pressure to tank)
  • POUTLET: PH = (PIN – PRETURN) x intensification factor
  • Mounting: Flange, manifold system miniBOOSTER pattern
  • Weight: 2.0 kg

Model Versions:

  • A model = no dump valve
  • B model = with dump valve
  • G model = direct proportionally controlled

Material certificate 3.1 on request

Flow Rate

Intensification Factor (i) Max. Intensified Outlet Flow (l/min) Max. Inlet Flow (l/min)
4.0 2.0 14.0
5.0 1.6 14.0
6.6 1.3 13.0
7.6 1.1 13.0
9.0 0.9 13.0
10.3 0.8 12.0
13.0 0.6 12.0
16.0 0.5 12.0
20.0 0.3 12.0
25.0 0.2 12.0

 

Functions Description

Media flows through CV to IN port, passing KV1, KV2, and DV to high-pressure side H for maximum booster flow. As pump pressure is reached, valves KV1, KV2, DV close. OP unit regulates end pressure, automatically stalling at desired pressure on H side. If pressure drops due to consumption or leakage, OP valve maintains end pressure automatically, illustrated in the function diagram for system operation.

Function Diagram

Function Diagram HC7W-4.0-G-FF

Dimensions

Dimension Diagram HC7W-4.0-G-FF

Connection Types

Connection IN / R H
FF Flange Flange

 

High Pressure adapters

High Pressure adapters

Ordering an HC7W-FF

Ordering example of an HC7W-FF with i = 13.0, H, IN and R flanged and H2: 9/16-18 UNF and DV incorporated:

HC7W – 13.0 – B – FF2 for media < 5 cSt (mm2/s) tested in water HC7W – 13.0 – B – FF2S for media > 5 cSt (mm2/s) tested in hydraulic oil

Attention note!

High-pressure adapter is required, please specify ordering code – see high-pressure adapter table.
High-pressure adapters will be factory mounted.

The G-model is available in 2 variants, when ordering please specify accordingly:

  • Dynamic – low hysteresis: Ordering example of an HC7W-FF with i = 13.0 RV incorporated, H, IN and R flanged and H2: 9/16-18 UNF : HC7W – 13.0 – G – FF2S
  • Fail safe – high hysteresis: The RV valve opening ratio is to be determined on individual basis. Contact our technical support. Ordering example of an HC7W with i = 13.0 RV with opening ratio x.x incorporated, H, IN and R flanged and H2: 9/16-18 UNF: HC7W – 13.0 – G – x.x – FF2S

Model

  • HC7W

Intensification,i

  • Select factor
  • See flow rate table

Model Version.

  • Select type
  • A = without DV
  • B = with DV
  • G = with proportional valve

Connections.

  • Select thread
  • FF = BSPP, media < 5 cSt
  • FF = BSPP, media > 5 cSt
Ordering Code IN / R H1 H2 H3
HC7W-___-__-FF1 Flange Flange
HC7W-___-__-FF2 Flange Flange 9/16-18 UNF
HC7W-___-__-FF3 Flange Flange 9/16-18 UNF 9/16-18 UNF