MiniBOOSTER Hydraulic Intensifier HC6D-2.5-A-W

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Product Description

The HC6D – 2.5 – A – W is a compact, high-flow, dual-acting miniBOOSTER unit made of stainless steel 316L, capable of delivering up to 38.4 l/min flow at high pressure. It automatically adjusts to maintain high pressure by compensating for oil consumption. Adjustment of outlet pressure is achieved by varying supplied pressure. Weighing 36.0 kg, it’s efficient and versatile for various applications.

Additional information

Product Specifications

  • HC6DW versions: 14 different intensification factors
  • PIN: 20-207 bar
  • PH: 800 bar maximum
  • PRETURN: As low as possible (return pressure to tank)
  • POUTLET: PH = (PIN – PRETURN) x intensification factor
  • Mounting: Inline tube
  • Weight: 36.0 kg

Model Versions:

  • A model = no dump valve
  • B model = with dump valve

Material certificate 3.1 on request

Flow Rate

Intensification factor (i) Max. intensified outlet flow (l/min) Max. inlet flow (l/min)
1.5 38.4 50.0
1.8 33.7 50.0
2.0 29.0 50.0
2.2 26.9 50.0
2.5 24.7 50.0
3.0 21.7 50.0
3.3 18.6 50.0
4.0 15.4 50.0
4.9 12.5 50.0
6.3 9.7 50.0
8.2 7.5 50.0
11.1 4.5 50.0
13.2 3.8 50.0
16.0 3.1 50.0

Functions Desctiption

The system operates by directing oil through a directional valve and check valves to the high-pressure side, maximizing flow for fast-forward function. Once pump pressure is reached, valves close, and oscillating pump units maintain end pressure. Automatic stall occurs upon reaching desired pressure. The system adapts to pressure drops, adjusting automatically. Flexibility is enabled by the option to change the high-pressure connection to the opposite end of the booster.

Function Diagram

Function Diagram HC6D-2.5-A-W

Dimensions

Function Diagram HC6D-2.5-A-W

Connection Types

Connection IN / R H1 / H2 I1 / I2
1 1/2″ BSPP 1/2″ BSPP 1/8″ BSPP

High Pressure adapters

High Pressure adapters

Dynamic seals

Code Seal material Outlet pressure
HH H-PUR / H-PUR Max 800 bar HP
EE EPDM / EPDM Max 500 bar HP

Ordering an HC6DW

Ordering example of an HC6DW with i = 4.0, DV incorporated, BSPP connections and H-PUR dynamic seals:

HC6DW – 4.0 – B – 1HH for media < 5 cSt (mm2/s) tested in water HC6DW – 4.0 – B – 1SHH for media > 5 cSt (mm2/s) tested in hydraulic oil

Attention note!

If high-pressure adapter is required, please specify ordering code – see high-pressure adapter table.
High-pressure adapters will be factory mounted.

Model

  • HC6DW

Intensification,i

  • Select factor
  • See flow rate table

Model Version.

  • Select type
  • A = without DV
  • B = with DV

Connections.

  • Select thread
  • 1 = BSPP, media < 5 cSt
  • 1S = BSPP, media > 5 cSt

Dynamic seals.

  • Select seal type
  • See dynamic seal table

Max. tightening torque BSPP

IN / R H1 / H2 D1 / D2
 1/2″ BSPP 1/2″ BSPP 1/8″ BSPP
with stainless steel washer / seal 13.0 da/Nm 13.0 da/Nm 2.0 da/Nm