MiniBOOSTER Hydraulic Intensifier HC1-2.0-G-1

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Product Description

The HC1 – 2.0 – G – 1, the smallest miniBOOSTER unit, has a minimal weight of only 0.7 kg/1.5 lbs, making it exceptionally suitable for applications where mounting on or within a tool, power pack, or other devices is preferred. Similar to other miniBOOSTER models, the HC1 enhances the supplied pressure to achieve a higher outlet pressure and autonomously adjusts for oil consumption to uphold the elevated pressure. The outlet pressure can be fine-tuned by adjusting the supplied pressure.

Additional information

Product specification

  • HC1 versions: 9 different intensification factors.
  • PIN: 20–207 bar.
  • PH: 800 bar maximum.
  • PRETURN: As low as possible (return pressure to tank).
  • POUTLET: PH = (PIN – PRETURN) x intensification factor.
  • Mounting: Inline tube.
  • Weight: 0.7 kg/1.5 lbs.

Model versions

  • A model = no dump valve.
  • B model = with dump valve.
  • G model = direct proportionally controlled.

Material certificate 2.0 on request

Flow Rates

Intensification Factor i Max.Intensified Outlet flow i/min Max. Inlet flow i/min
1.2 3.0 8.0
1.5 2.8 8.0
2.0 2.1 8.0
2.8 1.5 8.0
3.3 1.3 8.0
4.0 1.1 8.0
4.8 0.9 8.0
6.2 0.7 8.0
7.5 0.5 8.0

Function description

The basic operation is illustrated in the function diagram. Oil is fed through the directional valve CV to the IN port, flowing freely through the check valves KV1, KV2 and DV to the high-pressure side H. In this condition maximum flow through the booster is achieved, giving a fast-forward function. When pump pressure is reached on the high-pressure side H, valves KV1, KV2 and DV will close. The end pressure will be achieved by the oscillating pump unit OP. The unit will automatically stall when end pressure on the high-pressure side H is reached. If a pressure drop on the high-pressure side exists due to consumption or leakage, the OP valve will automatically operate to maintain the end pressure.

Function diagram

Function-Diagram.-HC1-2.0-G-1

Dimension

Dimension drawing HC1-2.0-G-1

Connection Types

Connection IN/R H
1 1/8″ BSPP 1/4″ BSPP

 

Ordering an HC1

Ordering example of an HC1 with i = 2.0, DV incorporated and BSPP connections: HC1 – 2.0 – G – 1

Attention note!

  • Dynamic – low hysteresis: Ordering example of an HC1 with i = 2.0 RV incorporated and BSPP connections: HC1 – 2.0 – G – 1.
  • Fail safe – high hysteresis: The RV valve opening ratio is to be determined on individual basis. Contact our technical support.

Model

  • HC1

Intensification,

  • Select factor
  • See flow rate table

Model Version.

  • Select type
  • A = without DV
  • B = with DV
  • G = with proportional valve

Connections

  • Select thread
  • 1 = BSPP